Wires and Cables |

Our assembled wires and cables are always made to your exact specifications. We offer both manual and fully automated manufacturing of stranded wires and cables with cross sections ranging from 0.05mm² to 12mm². Additionally, they can be equipped with a variety of individual cable ends.

In order to ensure processing to the most exacting standards, we use fully automated crimping machines, cutting machines, various crimping presses for manual processing as well as a wide range of quick-change tools.

The stranded wires and cables we produce are primarily used in the automotive industry and in high-end electronic devices. We are committed to delivering innovative, high-performance, long-lasting products to a diverse range of sectors including automotive engineering, system engineering, automation engineering, drive-related and electronic instrument engineering.

Cutting
The first step in assembling a wire is cutting it to length.
Stripping
The second step is
to remove the insulation without
damaging the internal conductor.
Fitting the Terminals
The final step is to fix the proper wire terminal to the cable.

Precision cuts of wires and sheathed cables
Stripping as well as exposing of wires with partial and full strips with form blades and V-blades.
We also have years of experience with processing PVC, TPE, PTFE and silicone cables - should you require our assistance.

Loose Piece Terminals and Reeled Terminals

Affixing various crimp terminals to ensure precise and secure connections and optimized functionality.

Turned Contacts and Wire End Ferrules

Crimping of turned pin and socket contacts, also for jacketed cables.

Sealed Terminals

Affixing seals to provide permanent protection from dirt and moisture.

Double-Crimp Connections

Production of various cable combinations using the double crimping process with identical and different cross-sections and colours.

Tin-Plated Wire Ends

Lead-free tin-plating of wire ends using the dipping and wave technology to protect the single strands from damage and to facilitate further processing.

Compacted Wire Ends

Manufacturing of reliable electromechanical connections by compacting strands using resistance welding.

Special/Patented Processes for Compacted Strands

Affixing insulation grips on ultra-fine stranded wires for reinforcement and protection against insulation shifting.

Lokalisator für Stift- und Buchsenkontakte — Rennsteig Crimppresse Lokalisator

Crimppresse Rennsteig CM 25-3 für lose Stift- und Buchsenkontakte — Rennsteig Crimppresse

Continue to the fitting process...

Wire and Cable Assembly

Everything You Need to Know

Cutting

Stripping

Fitting the Terminals

Cutting and Stripping

Wire and Cable Ends

Crimping and more . . .